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Application of cast iron-platinum magnetic attachment to sectional collapsed complete dentures for an edentulous patient with microstomia: A clinical report


Ikuya Watanabe, DDS, PhD,a Yasuhiro Tanaka, BS, MS,b

Chikahiro Ohkubo, DMD, PhD,c Amp W Miller, DDSd


Texas A&M University System, Baylor College of Dentistry, Dallas, Texas, USA.



a Assistant Professor, Department of Biomaterials Science, Texas A&M University System, Baylor College of Dentistry, Dallas, Texas, USA.

b Research Associate, Department of Dental Materials Science, Nagasaki University,  School of Dentistry, Nagasaki Japan.

c Instructor, Department of Removable Prosthodontics, Tsurumi University, School of Dental Medicine, Yokohama, Japan.

d Professor, Department of Restorative Sciences, Texas A&M University System, Baylor College of Dentistry, Dallas, Texas, USA.



INTRODUCTION

            Microstomia is often a sequela of burns, postoperative head and neck trauma, surgical resection of facial and oral neoplasms, and scleoderma.1 The patients who must wear removable dental prostheses often complain of an inability to insert or remove a denture due to constricted opening. There have been several reports regarding the fabrication of removable prostheses for patients with mictostomia. Some include the use of Co-Cr frameworks with clasps to hold sectional complete dentures,2,3 a sectional complete denture joined by a post that slides into stainless steel tubing,4 and use of cast Co-Cr hinges and swing-lock attachments for removable partial or complete dentures.5,6 There are few reports about sectional complete dentures utilizing dental magnetic attachments. Matsumura and Kawasaki7 utilized a dental magnetic attachment for a sectional removable partial denture for a patient with a severe undercut secondary to ablative tumor surgery. They reported that the magnetic retention system is considered to be clinically useful for interrelating and retaining a segmented sectional prosthesis. Currently, there are several commercially available magnetic attachment systems for use in clinical dentistry. Recently, it has been found that Fe-Pt alloys have magnetic properties,8-10 and they have been investigated for possible application to dentistry.11,12 Watanabe et al.13,14 developed the Fe-Pt magnetic attachment system. They reported that the cast Fe-Pt keeper yielded great attractive force to dental Fe14Nd2B magnet.13 Furthermore, the Fe-Pt alloys exhibit excellent corrosion resistance because they contain a large amount of platinum (approximately 70wt% Pt).14 Since the Fe-Pt alloys can be cast in a dental casting machine, any size or shape of castable magnetic attachment can be fabricated for prostheses. The cost of platinum for custom magnetic castings is comparable to the cost of commercially available magnetic prosthetic components. Clinical indications include magnetic retention for conventional intraoral dental prostheses and intra or extraoral maxillofacial prostheses. Implant retained maxillofacial prostheses often have anatomically confounding factors which require custom castings to align prosthetic retentive components and allow a favorable path to insertion. Kurtz et al.12 have investigated and demonstrated efficiency of this concept. The custom cast Fe-Pt magnetic attachment , therefore, has a variety of custom applications as compared to the commercially available dental magnetic attachment.
            This clinical report describes the prosthodontic treatment of an edentulous patient with microstomia induced by scleroderma using cast Fe-Pt magnetic attachments.


CLINICAL REPORT
           A 67-year-old edentulous woman with microstomia induced by scleroderma presented for prosthetic evaluation (Fig. 1). The diameter and circumference of her mouth were approximately 32 mm and 95 mm, respectively. The patient had extremely small complete dentures which were unserviceable and refused to undergo surgical enlargement of the mouth aperture.


Fig. 1. Diameter and circumference of patient=s mouth was approximately 32 mm and 95 mm, respectively, because of scleroderma.


Impression and wax denture fabrication
            Preliminary impressions with two stock impression trays of each half of the mouth for both dental arches, fabrication of sectional custom trays for the final impressions, border molding and final impressions were accomplished according to the previous reports.6 The jaw relationship was recorded with sectional collapsed occlusion rims fabricated with autopolymerizing PMMA base resin (Tray resin, Shofu Inc., Kyoto, Japan), commercial dental magnetic attachments (Hicorex 4513, Morita Corp., Kyoto, Japan) and clip hinges (Binder clip 36, Kokuyo, Osaka, Japan). The master casts were mounted on an average valued articulator (Dental Hobby, Shioda Co. Ltd., Tochigi, Japan), and artificial teeth (Endura, Shofu Inc., Kyoto, Japan) were conventionally arranged. The wax dentures could be sectioned and collapsed as shown in Fig. 2. The anterior segments included artificial teeth of incisors and both canines, and could be connected to the posterior segments using dental magnetic attachments. The posterior segments could be collapsed using hinges located at the center of the denture bases. Using the upper and lower sectional collapsed wax dentures, the correct jaw relationship was confirmed in the patient=s mouth. Placement and removal of the trial prosthesis was rehearsed and with practice and could be easily accomplished by the patient.


Fig. 2. Sectional collapsed trial dentures fabricated with clip hinges and dental magnetic attachments.


Denture designs
            Each denture was composed of an anterior and two posterior segments. Anterior segments include artificial teeth of incisors and both canines, and cast Fe-Pt magnet (Fe-69.3%Pt-0.6%Nb). Posterior segments include bilateral premolars and molars, and cast Fe-Pt keeper (Fe-66.3%Pt). Cast Co-Cr (Partial Denture Alloy, Jelenko, NY) (Co:63.0%, Cr: 28.5%, Mo:6.0%) metal frameworks were built into all of the segments except for an anterior segment of the lower denture. The Co-Cr metal frameworks of posterior segments could be collapsed using the lingual and palatal midline hinges (Swing-lock attachment, Idea Development Co., Dallas, TX) which allowed for insertion into the mouth (Fig. 3). The anterior segments could be connected to/from the posterior segments due to the Fe-Pt magnets and keepers.


Fig. 3. Co-Cr metal frameworks that can collapse using lingual and palatal midline hinges.


Fig. 4. Cast Fe-Pt magnet with concavo design.


 

Denture fabrication

            The left half wax pattern of the Co-Cr framework was fabricated on a phosphate-bonded refractory cast (Snow White, Shofu Inc., Kyoto Japan) and the plastic pattern of the concave hinge cylinder was placed and embedded at the lingual or palatal midline of the framework wax pattern. The half pattern of framework and hinge were cast with the Co-Cr alloy using a vacuum induction casting machine (Argon Caster, Shofu Inc., Kyoto, Japan). After polishing the cast framework of the left half, the framework was returned on the master cast. Right half wax pattern of framework and wax pattern of convex hinge were then fabricated on the refractory cast in which left half framework was embedded, and cast with the Co-Cr alloy. These procedures followed manufacturer=s instruction for fabrication of the swing-lock attachment hinge. The patterns of the Fe-Pt keeper were fabricated on the master cast on which the polished Co-Cr framework has been returned. A pattern of the Co-Cr framework for anterior segment of upper denture was also made on the polished Co-Cr framework seated on the master cast and was cast separately. The patterns of Fe-Pt keeper were invested in a mold with a magnesia-based investment (Selevest C&B, Selec Co., Osaka, Japan) and cast with custom-made Fe-Pt ingot using a centrifugal high-frequency casting machine (Jelenko Eagle, Jelenko, NY). The wax patterns for cast Fe-Pt magnetic attachment were designed convex for the keeper and concave for the magnet components (Figs. 3 and 4). This concavo-convex design allows for rigid connection of the anterior segment to the posterior segment. The patterns of Fe-Pt magnet were made on the polished cast Fe-Pt keeper on the master cast and fabricated in the same manner as the Fe-Pt keeper. Figure 4 demonstrates the Fe-Pt magnets after casting. The Fe-Pt keepers and magnets underwent heat treatments according to the previous study reported by Watanabe et al13 ,14 and Kanno et al.15 The Fe-Pt magnets were magnetized using a magnetizer (MSD-200-3500P, Nihonkokan, Tokyo, Japan) after heat treatment. The cast Fe-Pt keepers were then laser-welded (TLL7000, Tanaka Laser Co., Tokyo, Japan) to the Co-Cr framework as shown in Fig. 3. After the preparation of Co-Cr frameworks and Fe-Pt magnetic attachments, denture-base PMMA resin (New Modern Core, Sankin, Tokyo, Japan) for the anterior segment and posterior segment were polymerized separately in accordance with the manufacturers directions. The cast Fe-Pt magnets were embedded in the anterior segments when the base-resin was polymerized. Figure 5 shows the final complete denture prostheses. The dentures could be sectioned and collapsed due to the lingual and palatal midline hinges and the Fe-Pt magnetic attachments.


Fig. 5. Final sectional collapsed complete dentures.


 

Delivery of dentures

            The patient was given home care instruction on the operation of the sectional collapsed complete dentures. Since it is impossible for the patient to deliver the dentures into the mouth without sectioning and collapsing, collapsed posterior segments are first delivered into the mouth (Fig.6). Then, the sectioned anterior segments are delivered and connected to the posterior segments in the mouth as shown in Fig. 7. Figure 8 shows a frontal view of the patient after installation of upper and lower sectional collapsed complete dentures.


 

Fig. 6. Delivery of the collapsed posterior segments.


Fig. 7. Delivery of the sectioned anterior segments.


Fig. 8. Frontal view of the patient after installation of upper and lower dentures.


 

DISCUSSION

            Fe-Pt dental magnetic attachments are clinically useful for retention of prostheses due to excellent attractive force. Since the attachment keeper is placed onto the root canal of the abutment tooth or implant abutment, the size of the keeper and its magnet are circumscribed by the size of the abutment tooth or implant abutment. Therefore, several sizes of magnets and keepers are available in prefabricated commercial dental magnetic attachment systems. However, prefabricated magnetic components are designed (flat-on-flat). This allows for easier displacement by a force parallel to the flat connection plane. Since the Fe-Pt magnetic attachment system (magnet and keeper) can be cast in a dental casting machine, any size or shape of castable magnetic attachment can be fabricated for prostheses. Because of the castable property of Fe-Pt magnetic attachment, the wax patterns for cast Fe-Pt magnetic attachment were designed convex for the keeper and concave for the magnet (Figs. 3 and 4). This concavo-convex design rigidly connect the anterior segment to posterior segment and prevents wear of the magnetized components and stress concentration at the lingual and palatal midline hinge during chewing functions. This prevents denture deflection and may minimize the possibility of breakage.
            The Fe-Pt magnetic attachment (magnet and keeper) requires heat treatments to obtain magnetic properties after casting. The magnetic properties can be achieved due to the order‑disorder phase transformation of the binary Fe‑Pt alloy system.11 The Fe-Pt keeper requires solution heat treatment to produce the disordered Fe-Pt atoms. The ordered Fe-Pt magnet can be acquired by aging heat treatment after solution treatment. Then, the Fe-Pt magnet has to be magnetized to arrange the direction of ordered Fe-Pt atoms. After obtaining magnetic properties, other heat effects such as soldering and brazing reduce the magnetic properties, resulting in the decrease of the attractive force between the Fe-Pt magnet and keeper. Therefore, laser-welding applied in this case (Fig. 3) is the most favorable method to weld the Fe-Pt magnet or keeper to the other alloys. Since laser energy can be concentrated on a small area, there are fewer effects of heating and oxidation on the area surrounding the spot to be welded.16 If the Fe-Pt magnets lose magnetic properties after clinical use due to the circumferential magnetic field, they can be remagnetized to restore the attractive force without any damage to the denture components.

            The magnetically connected sectional prostheses described in this clinical report is convenient for this patient in terms of insertion/withdrawal, and has functioned very favorably for a service period of one year. No visible fracture or wear has been observed in this magnetic, hinged, collapsable prostheses. Follow-up appointments to monitor prostheses function or treatment complications will continue.


SUMMARY

            This clinical report described cast iron-platinum magnetic attachment system applied to sectional collapsed complete dentures for an edentulous patient with microstomia. With the use of the lingual and palatal midline hinges and Fe-Pt magnetic attachment, the sectional collapsed complete dentures could be successfully and easily installed and delivers adequate function in the patient=s mouth.


REFERENCES

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Questions

[0001] Yohsuke Kinouchi (The University of Tokushima ) kinouchi@ee.tokushima-u.ac.jp Thank you for your interesting paper. From the viewpoint of force dynamics (mainly statics), connection of sectional dentures by magnetic force may be more complicate problem than that for overdentures. The magnetic force for overdentures is required to be controlled mainly in one direction, but I think that the force for sectional denrtures should be controlled in three dimensional space. As to the three dimensional force control, the Fe-Pt magnet used here is considered to be very useful as compared with conventional magnetic attachments, because the Fe-Pt magnet can be formed to any shape. Do you have any findings of force control for better retention and connection through your case study ? --- Thu Mar 21 13:22:21 2002


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